{"id":7353,"date":"2024-02-29T06:06:00","date_gmt":"2024-02-29T06:06:00","guid":{"rendered":"https:\/\/www.40-factory.com\/interacting-with-the-machine-and-resolving-an-efficiency-drop-a-real-case-from-the-packaging-industry\/"},"modified":"2024-05-17T07:31:38","modified_gmt":"2024-05-17T07:31:38","slug":"interacting-with-the-machine-and-resolving-an-efficiency-drop-a-real-case-from-the-packaging-industry","status":"publish","type":"post","link":"https:\/\/www.40-factory.com\/en\/blog\/interacting-with-the-machine-and-resolving-an-efficiency-drop-a-real-case-from-the-packaging-industry\/","title":{"rendered":"Interacting with the machine and resolving an efficiency drop: a real case from the packaging industry"},"content":{"rendered":"\n<p class=\"has-medium-font-size\">On February 29th, during the Machine Builder X event, we demonstrated through a live show how to solve an efficiency issue on an automatic machine using the Industrial IoT, GenAI, and VR technologies by 40Factory. In this article, we tell you the story that our audience experienced live. The main key players are:<\/p>\n\n<ul class=\"wp-block-list\">\n<li class=\"has-medium-font-size\">A capping machine from our client AROL S.p.A.<\/li>\n\n\n\n<li class=\"has-medium-font-size\">MAT (Machine Analytics Tool), the Industrial IoT solution by 40Factory for monitoring and analyzing machine operations, which integrates within it: Wilson.ai, the virtual assistant based on Generative AI, and Linkersys, the platform for visual documentation and Virtual Reality from our partner Desys srl.<\/li>\n<\/ul>\n\n<h2 class=\"wp-block-heading\" style=\"font-size:22px\">3, 2, 1&#8230; action, let&#8217;s roll!<\/h2>\n\n<p class=\"has-medium-font-size\">You&#8217;re a bottling line operator and you want to check the status of machine K0030. Your machinery, an AROL capper, is equipped not only with MAT &#8211; an IIoT application for monitoring and data analysis &#8211; but also with Wilson.ai, the virtual assistant based on Generative AI that draws from both real-time data from the machine and its technical documentation.<br\/>So, you open Wilson.ai and ask it to summarize the status of machine K0030:<\/p>\n\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;6a03f26d0eb42&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"6a03f26d0eb42\" class=\"wp-block-image aligncenter size-large wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"728\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508728216-1024x728.png\" alt=\"\" class=\"wp-image-5979\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508728216-1024x728.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508728216-300x213.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508728216-768x546.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508728216.png 1406w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Enlarge\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<p class=\"has-medium-font-size\">The machine is in production, but Wilson.ai notifies you of an anomaly in the OEE (Overall Equipment Efficiency) trend. You click on the link provided and open the &#8220;Lean Analytics&#8221; module of MAT: indeed, you notice a drastic drop in quality.<\/p>\n\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;6a03f26d0f0b2&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"6a03f26d0f0b2\" class=\"wp-block-image aligncenter size-large wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"575\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508634915-1024x575.png\" alt=\"\" class=\"wp-image-5982\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508634915-1024x575.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508634915-300x169.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508634915-768x431.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508634915.png 1488w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Enlarge\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<p class=\"has-medium-font-size\">And now? How do you figure out what the problem is? Let&#8217;s proceed with the inquiry and ask what could be the cause.<\/p>\n\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;6a03f26d0f5b1&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"6a03f26d0f5b1\" class=\"wp-block-image aligncenter size-large wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"728\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508892155-1024x728.png\" alt=\"\" class=\"wp-image-5985\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508892155-1024x728.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508892155-300x213.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508892155-768x546.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710508892155.png 1406w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Enlarge\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<p class=\"has-medium-font-size\">It seems that the issue occurred after a recent format change. Wilson.ai suggests conducting a check through RFID tag scanning (a process that utilizes RFID tags to verify the presence and correctness of the equipment installed on the AROL machine).<br\/>Since you&#8217;re a bit forgetful, or perhaps just a bit lazy, you don&#8217;t remember exactly how to perform this check. So, once again, you ask for help:<\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"991\" height=\"1000\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509000354.png\" alt=\"\" class=\"wp-image-5988\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509000354.png 991w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509000354-297x300.png 297w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509000354-150x150.png 150w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509000354-768x775.png 768w\" sizes=\"auto, (max-width: 991px) 100vw, 991px\" \/><\/figure>\n<p class=\"has-medium-font-size\">You perform the check, and the system notifies you of an error in the auger of the machine&#8217;s feeding system. What are the next steps?<\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"935\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509120263-1024x935.png\" alt=\"\" class=\"wp-image-5991\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509120263-1024x935.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509120263-300x274.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509120263-768x701.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509120263.png 1095w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<p class=\"has-medium-font-size\">You perform all the checks suggested by Wilson.ai and notice that indeed there has been damage, so the auger needs to be replaced. All that&#8217;s left is to ask how to go about replacing the part.<\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"908\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509963394-1024x908.png\" alt=\"\" class=\"wp-image-5994\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509963394-1024x908.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509963394-300x266.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509963394-768x681.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509963394.png 1128w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"728\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509251113-1024x728.png\" alt=\"\" class=\"wp-image-5997\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509251113-1024x728.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509251113-300x213.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509251113-768x546.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509251113.png 1406w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<p class=\"has-medium-font-size\">Great, Wilson.ai provides us with all the written steps. But who has the time, and the inclination, to read them? Ask to be given access to the 3D visual documentation.<\/p>\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"838\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710510309132-1024x838.png\" alt=\"\" class=\"wp-image-6000\" style=\"width:840px;height:auto\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710510309132-1024x838.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710510309132-300x245.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710510309132-768x628.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710510309132.png 1222w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<p class=\"has-medium-font-size\">Here comes Linkersys into play, Desys&#8217; platform for creating and sharing visual and interactive product documentation (also with VR\/AR), integrated directly into MAT!<br\/>We open the link provided by Wilson and enter Linkersys:<\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"549\" src=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384-1024x549.png\" alt=\"\" class=\"wp-image-6003\" srcset=\"https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384-1024x549.png 1024w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384-300x161.png 300w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384-768x412.png 768w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384-1536x824.png 1536w, https:\/\/www.40-factory.com\/wp-content\/uploads\/2024\/04\/1710509387384.png 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<p class=\"has-medium-font-size\">We can click &#8220;play&#8221; and view the 3D video describing the procedure; moreover, we can scroll through the webpage and read the related steps with representative images of the actions to be taken.<\/p>\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Sostituzione Coclea con MAT XR\" width=\"1020\" height=\"574\" src=\"https:\/\/www.youtube.com\/embed\/h9iQGU6Ba-c?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n<p class=\"has-medium-font-size\">But it doesn&#8217;t end there: Wilson.ai has told us about the possibility of conducting virtual reality training for this procedure: this is also possible! By wearing the provided headset, you can literally enter a virtual factory and interact with the AROL capper in a perfectly simulated and safe environment. Guided by the instructions appearing in front of your eyes, you perform the auger replacement, training your muscle memory. This way, you&#8217;ll be ready to perform the task on the actual capping machine without missing a step!<\/p>\n","protected":false},"excerpt":{"rendered":"<p>On February 29th, during the Machine Builder X event, we demonstrated through a live show how to solve an efficiency issue on an automatic machine using the Industrial IoT, GenAI, and VR technologies by 40Factory. In this article, we tell you the story that our audience experienced live. The main key players are: 3, 2, [&#8230;]\n","protected":false},"author":1,"featured_media":5976,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[104],"tags":[106,107,105],"class_list":["post-7353","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-article","tag-generative-ai-en","tag-packaging-en","tag-wilson-ai-en"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Interacting with the machine and resolving an efficiency drop: a real case from the packaging industry - 40FACTORY<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.40-factory.com\/en\/blog\/interacting-with-the-machine-and-resolving-an-efficiency-drop-a-real-case-from-the-packaging-industry\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Interacting with the machine and resolving an efficiency drop: a real case from the packaging industry - 40FACTORY\" \/>\n<meta property=\"og:description\" content=\"On February 29th, during the Machine Builder X event, we demonstrated through a live show how to solve an efficiency issue on an automatic machine using the Industrial IoT, GenAI, and VR technologies by 40Factory. 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