THE MACCHI CASE
Production efficiency and data confidentiality, in a single solution

CUSTOMER
MACCHI
SECTOR
RUBBER-PLASTIC
TYPE
OEM
The company
Macchi is an international leader in the design and manufacture of plastic film extrusion systems. With over 60 years of experience, it serves diverse markets, including food, medical, industrial, and agricultural packaging.
The challenge
Macchi wanted to monitor the extrusion process in detail while maintaining end customers' temperature profiles, which are critical to the quality of the plastic produced. They needed an IoT solution that could guarantee process visibility without exposing sensitive information.
The solution
40Factory configured MAT in Full Edge mode, keeping data locally to protect confidential customer information. Four modules cover every aspect of the production process.
Analysis of aggregate consumption by raw material supplier, to monitor the performance and costs of materials fed into extruders.
Real-time monitoring of the extrusion process, also used during testing to calibrate the machines before delivery.
Historical recording of process data for continuous analysis and optimization.
Production planning and management integrated into the platform.

The results
More accurate testing
The machine is monitored and calibrated in real time before delivery to the end customer.
Materials optimization
Raw material supplier analysis allows you to improve quality and control costs.
Monitored process
The Full Edge configuration keeps temperature profiles confidential without sacrificing process visibility.
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